A complete 900 kg/h line for NFC apple juice production for Mr. Piotr from Nałęczów from raw material feeding, washing, pressing and pasteurization to Bag-in-Box filling.
The client from Nałęczów has been providing juice pressing services for producers and fruit growers for years. During the season, he mainly processes apples, so he needed a line that would be stable, easy to operate and prepared for intensive work.
The client’s previous line was already outdated, had insufficient capacity and was experiencing more frequent failures. The goal was to increase capacity to 900 kg/h and automate the process, including by adding a bin tipper.
After agreeing the details, we prepared a line with a PD-01 bin tipper, an MT-1000 fruit washer with grinder, a PT-1000 belt press, a PRO-500 pasteurizer, two buffer tanks of 100 l and 300 l, and a Bib’Up 2.0 Bag-in-Box filling machine.
Project gallery
Effect of implementation
After launching the new line, the customer can produce more juice in less time and organize work in a more structured way. Automated feeding of apples from pallet boxes reduced manual raw material handling, while combining washing, grinding, pressing, pasteurization and filling into one system reduced downtime between stages.
The line allows the customer to process more raw material without splitting the process into separate workstations.
The bin tipper reduces manual apple feeding and makes the beginning of the process easier.
The new machines reduce the risk of failures that occurred with the older line.
The system can be expanded in the future with additional modules or higher-capacity equipment.
Machines in the project
Tilt angle: 110°
Pump power: 1.5 kW
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Belt width: 250 mm
Grinder power: 3 kW
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Juice yield: up to 75%
Belt width: 500 mm
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Hose connection: 40 mm
Level indicator: Yes
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Hose connection: 40 mm
Level indicator: Yes
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Pasteurization temperature: up to 85°C
Boiler thermal power: 63 kW
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Capacity 3 l: 280–290 bags/hour
Capacity 20 l: 140–150 bags/hour
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Flow pasteurizer with heat recovery, 600 l/h — Poland