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Pre-rinse
The installation goes through the first cleaning stage, which removes product residues and prepares the system for proper chemical cleaning.
MOBILE CIP STATION
Mobile CIP station for closed-circuit installation cleaning
The mobile CIP (Clean-In-Place) station is a professional system for automatic cleaning and disinfection of process installations without the need to dismantle them. The system was designed for the food, cosmetic and chemical industries.
Thanks to its mobile design, the station can be easily moved between production areas, increasing production flexibility and reducing investment costs.
WHAT IS IT USED FOR
What is a
mobile CIP station used for?
The mobile CIP station is used for effective cleaning and disinfection of process installations in a closed circuit. It allows tanks, pipelines, exchangers, pasteurizers, filling machines and other line components to be cleaned without dismantling them.
This solution works wherever repeatable process hygiene, control of cleaning parameters and the possibility of using one station at several production points are important.
Technical specifications
Parameters of the mobile CIP station
The mobile CIP station has been designed for effective installation cleaning in plants that require full control of temperature, flow, solution concentration and repeatability of the cleaning process.
Dimensions (width × height × depth):
1900 × 1780 × 900 mm
Tanks:
3 × 125 l
Neutralization tank:
80 l
Heating chamber:
12 l
Heating elements:
2 × 6000 W
Fittings (inlets / outlets):
DN 40, stainless steel 1.4301
Controller / touch panel:
Siemens
Temperature sensor:
Yes
Liquid presence sensor:
Yes
Solution concentration measurement:
conductivity meter
Power supply:
3 × 400 V / 50 Hz / 16 A
Machine weight:
320 kg
HOW THE CIP SYSTEM WORKS
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Alkaline and acid washing
The system operates in a closed circuit with properly selected cleaning solutions. The process may include alkaline cleaning, intermediate rinsing and acid cleaning.
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Parameter control
Siemens control, temperature sensors, liquid presence sensors and a conductivity meter allow the cleaning process to be controlled and repeatable operating parameters to be maintained.
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Final disinfection
After the subsequent stages are completed, the system can proceed to final disinfection. This prepares the installation for further production without dismantling line components.
CONSTRUCTION OF A MOBILE CIP STATION
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1
Water tank
It stores water used during initial and final rinsing, supporting the full installation cleaning cycle.
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Alkaline solution tank
It is designed for preparing and circulating a cleaning solution that removes organic residues from pipelines, tanks and fittings.
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Acid solution tank
It enables the acid cleaning stage, helping remove mineral deposits and maintain process system hygiene.
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Siemens control panel
It allows the operator to control CIP process parameters, including temperature, operating time, the sequence of individual stages and pump operation.
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Circulation pump
It ensures circulation of cleaning solutions and proper flow dynamics, allowing the installation to be cleaned effectively and repeatably.
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CIP connections and fittings
They enable quick connection of the station to the installation being cleaned and safe flow in a closed circuit.
SEE THE MOBILE CIP STATION IN PRACTICE
The mobile CIP station is a compact and efficient system for cleaning process installations
Enables effective cleaning of tanks, pipelines and production lines without the need to dismantle. The system is based on three working tanks, which ensures full control over the cleaning process.
3 tanks of 125 liters each (acid, alkali, water) + neutralization tank 80 liters.
Heating system 2 × 6000 W and heating chamber 12 l enable operation at high temperatures and effective disinfection.
EBARA pump (90 l/min) ensures appropriate flow dynamics and effective dirt removal.
Siemens control + touch panel and temperature and liquid sensors and a conductivity meter guarantee full process control.
THE MOST IMPORTANT INFORMATION
Mobile CIP station – key information
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How does the CIP system work?
The cleaning process in the CIP system takes place in a closed circuit and is controlled by the control system. The installation goes through subsequent cleaning stages, including pre-rinsing, alkaline cleaning, intermediate rinsing, acid cleaning and final disinfection.
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Process and control
Each stage can be precisely programmed and adapted to the installation type and contamination level. This makes it possible to achieve high cleaning efficiency while maintaining optimal operating parameters and minimizing losses.
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Construction of a mobile CIP station
The mobile CIP station was designed as a compact and fully functional stainless steel machine. The structure includes working tanks, a pump system, chemical dosing system and hygienic fittings adapted for the food industry.
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Control and configuration
The station is complemented by a control system based on a PLC controller and operator panel, allowing full control over the cleaning process. Thanks to its modular structure, the machine can be configured according to customer requirements and installation specifications.
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Technical parameters
The technical parameters of the mobile CIP station are selected individually according to plant needs and installation characteristics. The machine can be equipped with tanks of various capacities, a properly selected pump ensuring the required flow and a heating system enabling operation at the required temperatures.
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Durability and advantages
The use of high-quality components and stainless steel ensures durability, chemical resistance and long machine service life even in intensive operating conditions. Thanks to the ability to move the station between production points, one CIP station can serve multiple cleaning processes, which significantly reduces investment costs.
FREQUENTLY ASKED QUESTIONS
What is the mobile CIP station used for?
The mobile CIP station is used for cleaning and disinfecting process installations in a closed circuit, without dismantling line components. It allows tanks, pipelines, exchangers, pasteurizers, filling machines and other machines used in food, cosmetic or chemical production to be cleaned.
What does the abbreviation CIP stand for?
CIP stands for Clean-In-Place, meaning cleaning the installation in place. This means that pipelines, tanks and machines can be cleaned in a closed circuit, without disassembling them and manually cleaning each element separately.
How does the CIP system work?
The CIP system circulates appropriate cleaning solutions through the installation in a specific order. The process may include pre-rinse, alkaline cleaning, intermediate rinse, acid cleaning and final disinfection. Parameters such as temperature, operating time and flow are controlled from the control panel.
What devices can be washed with a mobile CIP station?
The mobile CIP station can be used to clean process and storage tanks, pipelines, fittings, pasteurizers, exchangers, filling machines and other elements of the process line that are adapted to work in a closed circuit.
What is the difference between a mobile CIP station and a stationary one?
A mobile CIP station can be moved between production points, so one station can serve several cleaning points in the plant. A stationary CIP system is usually permanently connected to a specific installation or process line.
What tanks does the mobile CIP station consist of?
The standard configuration may include a water tank, an alkaline solution tank, an acid solution tank and a neutralization tank. This arrangement allows subsequent stages of cleaning and disinfection to be carried out in accordance with the process requirements.
What parameters can be controlled at the CIP station?
The CIP station allows the most important cleaning parameters to be controlled, such as temperature, operating time, flow, liquid presence and solution concentration. In the presented configuration, the solution concentration is measured using a conductivity meter.
Does the mobile CIP station heat cleaning solutions?
Yes, a mobile CIP station can be equipped with heating elements that heat water or cleaning solutions to the required temperature. The presented configuration uses 2 × 6000 W heating elements, which allows the cleaning process to be carried out under controlled temperature conditions.
Can the CIP station be adapted to a specific installation?
Yes, the mobile CIP station can be adapted to the customer’s process system. We select tank capacity, fitting type, connections, pump, automation and the scope of parameter control according to installation type, cleaning frequency and process requirements.
What is the lead time for a mobile CIP station?
The lead time for a mobile CIP station is usually 4 to 8 weeks. The exact date depends on machine configuration, component availability, automation scope and current production load.
What is the warranty period of the mobile CIP station?
We provide a 36-month warranty on the welded structure of the mobile CIP station. For purchased components, such as the pump, controller, sensors, fittings, heaters and other accessories, the warranty period is usually from 12 to 24 months, depending on the component manufacturer.
Do you provide service for mobile CIP stations?
Yes, we provide service for mobile CIP stations, technical support and access to spare parts. We help with machine start-up, cleaning parameter configuration, control system operation and adapting the CIP process to a specific installation.
Can I see how the mobile CIP station works before purchasing?
Yes, before purchasing, you can see how a mobile CIP station or a similar machine works, if such an opportunity is currently available. The presentation depends on machine availability, date and the type of installation where the station is to be shown.